REVERSE ENGINEERING

Rebuild Any Physical Part Into Manufacturing-Ready CAD.

We scan, model and engineer existing parts into precise CAD files suitable for manufacturing, quality inspection, redesign or supplier sourcing.

✔ Confidential NDA✔ Manufacturing Ready✔ Fast Turnaround
AutomotiveMedicalConsumer ProductsMiningIndustrial EquipmentRetailManufacturingConstructionElectronicsAutomotiveMedicalConsumer ProductsMiningIndustrial EquipmentRetailManufacturingConstructionElectronics
THE PROBLEM

Why Legacy Parts Become A Problem

  • ✕ Missing CAD files
  • ✕ Lost original drawings
  • ✕ Obsolete or discontinued components
  • ✕ Suppliers changing without matching documentation
  • ✕ No baseline for quality inspection
  • ✕ Manufacturing errors from guessed dimensions
  • ✕ Equipment stuck in service with no support path
Discuss Your Challenge →
THE TRANSFORMATION

What Success Looks Like

BEFORE
An old, broken or undocumented component
AFTER
A precise CAD reconstruction, dimensioned and toleranced
MANUFACTURING
Ready for supplier quoting and production
DELIVERED
A product or part delivered on your terms again
WHAT WE DELIVER

What We Deliver

CAD Files

  • STEP
  • IGES
  • Parasolid
  • SolidWorks

Technical Drawings

  • GD&T
  • Dimensions
  • Tolerance

Assembly Package

  • Assembly files
  • BOM creation
  • Tolerance analysis

Support

  • Manufacturing documentation
  • Engineering review
  • Revisions
HOW IT WORKS

How It Works

01

Discovery

We assess the part, its condition, and what it needs to be used for next.

02

Research

Measurement method chosen — caliper, scan, or a combination — based on complexity.

03

Design

CAD reconstruction built to match physical geometry precisely.

04

Review

Dimensions and tolerances checked against the original part.

05

Delivery

Manufacturing-ready CAD, drawings and documentation handed over.

06

Support

We assist with supplier sourcing and first-article inspection.

PORTFOLIO

Proof, Not Promises.

Reverse Engineering

Lawn Mower Replacement Part

Challenge

A broken lawn mower part was no longer available for sale anywhere.

Solution

The part was measured, reverse engineered into CAD, and 3D printed as a custom replacement.

Outcome

A precise, working replacement, produced without an original drawing.

Equipment returned to service instead of being scrapped.
See Full Case Study →
Reverse Engineering / QA

Legacy Component Recovery

Challenge

A discontinued component had no CAD baseline for supplier requoting.

Solution

Full CAD reconstruction with GD&T applied for supplier and quality use.

Outcome

A documented, manufacturable part record.

Supplier requoting completed with confidence.
See Full Case Study →
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Parts Digitised
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CAD Models Created
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Dimensional Accuracy
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Legacy Components Recovered
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Industries Served
WHAT MAKES US DIFFERENT

Three Things We Never Skip.

Engineering

Everything is built for manufacture, not just for the render.

Design

Beautiful products and interfaces customers actually remember.

Strategy

Positioned correctly from day one, so the market meets you halfway.

FAQ

Questions, Answered.

No — we work directly from the physical part, using measurement and inspection to rebuild the CAD.

Typical accuracy is within the tolerance needed for the part's function, verified against the physical original.

Yes — this is one of the most common reasons clients come to us for reverse engineering.

We can reconstruct the intended geometry, correcting for wear where the design intent is clear.

STEP, IGES, Parasolid or native SolidWorks, along with fully dimensioned drawings.

LET'S BUILD SOMETHING EXCEPTIONAL

Whether you're starting from an idea,
improving an existing product,
or preparing for manufacturing —

we're ready.